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SCANIA DC13 XPI Maintenance manual manual PDF Download

scania workshop manual pdf

Disconnect the banjo connections to and from the fuel filter. These manuals are for personal use only. Fit the crankshaft damper and spacing sleeve. If the strainer has fastened, prise carefully with a knife at the bottom between the rotor and the strainer. Knock out the support bearing from the flywheel using drift 99 250. Torque tighten all bolts to 63 Nm.

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SCANIA engine Manuals & Parts Catalogs

scania workshop manual pdf

The tool comprises three parts: 1. Fit the flywheel as described in Flywheel, fitting. Lubricate the bolts, fit them and torque tighten to 50 Nm + 90°. Make sure the contact surface and magnetic stand are level and clean. Press the guide down as far as the drift allows, i. Lubricate the threads and underneath the heads of the cylinder head bolts.

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SCANIA engine Manuals & Parts Catalogs

scania workshop manual pdf

Torque tighten the screws to 26 Nm and the banjo screws on the overflow line to 11 Nm. Align spacer 99 519 and screw the flange into the cylinder block. This may cause damage resulting in imbalance. Set up the dial on the cutter adjuster using a valve. Flywheel bolts Engine after removal according to items 1 - 13 14. Make sure the crank can be turned easily. Adjustment necessary Piston level with the flat surface.

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1988 Scania M Model Workshop Service Repair Manual

scania workshop manual pdf

Their relative position is not important. Compress the springs in a press using tool 99 322 and fit the collets. Fit new O-rings in the water seals. Insert the bar 99 518 through the hydraulic cylinder 99 003 so that the outer hole on the bar 99 518 is behind the bearing seat the bearing should be fitted to. Torque tighten the bolts on the inner belt pulley to 92 Nm.

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scania workshop manual pdf

If the sealing ring on the turbine side is worn, the exhaust gases will be blue when idling. Use tool 99 411 to lock the flywheel. Clean the contact surfaces on the flywheel with a wire brush. Remove the connection pipe between the charge air coolers. Fit the lower part of the rocker cover and torque tighten the screws to 26 Nm. Bolt spacer 99 349 onto the right and lefthand sides. Fit the upper part of the rocker cover.

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[PDF] Scania Dc 16 Workshop Manual

scania workshop manual pdf

Screw together hydraulic cylinder 99 003 and flange 99 373. Renew the O-ring and fit a new oil pump. Place the valves in a stand or mark them so that they can be refitted in the same position in the cylinder head. Make sure the bearings are not damaged. The camshaft is pressed in from the front by hand at the same time as guiding it correctly onto the bearings from the rear using the bar. The sleeve in the seal must not be removed until just before the crankshaft seal is to be fitted on the engine. All the valve mechanism components must be refitted in their original positions.

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scania workshop manual pdf

Note: Do not use an adjustable spanner or other open tool as there is a risk of damaging the filter lid. Fit the front exhaust manifold. Fill with oil and check the oil level in the engine using the dipstick. Other surfaces are for sealing. Use tool 99 309 to rotate the engine.


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[PDF] Scania Dc 16 Workshop Manual

scania workshop manual pdf

Fit the cooling system ventilation pipes from the cylinder heads. Fit the new crankshaft seal using tool 99 410. Fit the flywheel housing as described in Flywheel housing, fitting. Renew the O-ring if it is at all damaged. Screw on the rocker arm adjusting screw 1 while measuring the distance between plane a and the top of the valve spring collar using a digital sliding caliper. This adjustment is essential as a fault in the position of the unit injector can result in poor performance and possible breakdown. Fit the thrust bearing washers.

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scania workshop manual pdf

Note: The lifting eyes are dimensioned for a maximum inclination angle of 20° when lifting the engine. Remove the timing gear housing. Place the crankshaft seal on the tool and fasten the tool with the bolts. Energize the magnet on the cylinder liner cutter by setting the switch to position 1. Turn off the magnet position 2.

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SCANIA WORKSHOP MANUALS

scania workshop manual pdf

Remove the intake manifold and fuel manifold. The spring is pre-tensioned and can cause personal injury if it is released. Remove the retaining rings for the gudgeon pin. Dispose of used coolant and oil through an authorised waste disposal contractor. Press out the bearing and shaft from the gear.

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